Our technicians hand-cut prepreg carbon fiber sheets according to precise patterns. Fiber orientation is carefully controlled — it directly affects both structural strength and the visual weave pattern on the finished part.

Each piece of prepreg is laid into the mould by hand, layer by layer, following a precise ply schedule. Every layer is carefully pressed to match the mould's contours — a single wrinkle on the first layer would show on the finished surface.

After lay-up, the part is sealed inside a vacuum bag and all air is pumped out. This compresses the layers tightly together and removes trapped air — essential pre-compaction before the part enters the autoclave.

Once the autoclave cycle is complete and the part has cooled, it is carefully removed from the mould. Edges are precision-cut, mounting holes drilled, and all surfaces sanded smooth — no rough spots or burrs.

Filler primer seals micro-pinholes, followed by multiple rounds of wet-sanding. UV-resistant clear coat brings out the depth of the carbon weave, and final machine polishing achieves a mirror-grade gloss finish.

All mounting hardware — clips, threaded inserts, brackets — is installed and tested. Every part undergoes full inspection: surface checked under controlled lighting, dimensions verified for precise fitment, all mounting points tested.

Each part is wrapped in protective film and packed with multi-layer cushioning designed for its specific geometry. We ship worldwide via DHL, UPS, FedEx, and sea freight — every part arrives in factory condition.